Beta 4

BETA 4

Beta 4

FOUR ROLL, DOUBLE PINCH

with brute power and built to last!

The Beta 4 is designed to roll steel above 25mm / 1.000" thick with yield strength of 350N/mm² / 50,000 psi to 1.4 the top roll diameter of the machine. COMAL believes that to assure positive results of the function and durability of the roll when it is purchased with the intention of rolling such thick materials day in and day out, meaning 16+ hours shifts, the slide and block system is the answer. COMAL accepts the fact that an orbital path system for the bending rolls' movement with linkage style mechanisms may be used (as in our Kappa design). The fact remains that line contact bearings are inferior, for wear and load carrying capacity, when compared with that of large surface area contact bearings.

Comal is also ready to provide our customers with a choice. If you request, we will offer you a Kappa 4 with the orbital motion system having the same capacities of the Beta 4 machines listed below, at the lower price.

The capacities you read at the end of this page are TRUE RATINGS of the machines. They are clearly specified at 50,000 psi or 350 N/mm2 material YIELD STRENGTH and at which diameter the machine will perform at the specified thickness on its FULL ROLLS' LENGTH. Also presented are the capacities at 36,000 psi/ 250N/mm² for comparison with other suppliers' machines, which may be rated at this yield strength and 3 to 5 times the top roll diameter! Cone bending on these machines will require you to reduce the machine capacity by 25% on thickness and length. For more information concerning cone bending contact our sales engineers.

Machine Standard Features:
Frame built of laser cut high strength steel, welded, stress relieved and sand blasted.
All UL listed GE electrical components or equivalent installed in a UL listed NEMA 12 equivalent electrical cabinet
	with master breaker
Hardened rolls to HRC 54-56
Hydraulic unit by Rexroth and valves by Aron
.Top and pinching rolls are powered individually with hydraulic motor/ epicylic gear reducer sets.
Hydraulic drop-end
Automatic rolls paralellism by a micro processor
Tilting of the bending rolls by means of proportional valves and PLC
Top roll hydraulic balancing system
Bending rolls assembled on heavy duty SKF bearings
Centralized lubrication by means of a hand pump
Cone bending device
Tilting of bending roll directly from controls console
Separate controls console on wheels
Four digital readouts (two for each bending roll)
Safety devices and operating manual according to CE norms


Optional Features and Equipment
Polished, ground or chrome plated rolls
Powered bending rolls each with its individual hydraulic motor/ epicyclic gear reducer
Variable speed
NC and CNC options
Vertical hydraulic support max. Ø 2500 mm/ 98” & max. weight 1600 Kg/ 3530 lbs
Vertical hydraulic support max. Ø 3600 mm/ 141” & max. weight 2200 Kg/ 4850 lbs
Vertical hydraulic support max. Ø 4300 mm/ 170” & max. weight 5000 Kg/ 4850 lbs
Hydraulic side-support Max. 1500 Kg/ 3310 lbs
Hydraulic side-support Max. 3000 Kg/ 6615 lbs
Hydraulic side-support Max. 4200 Kg/ 9262 lbs

RATED AT 50,000 PSI or 350N/mm² MATERIAL YIELD STRENGTH

AND ROLLING AT FULL USEFUL LENGTH (1.4; 3 &5xTR ARE W/PRE-BENDING; 10xTR IS ROLLING ONLY)

THICKNESS CAPACITY WHEN ROLLED

USEFUL

TOP & PINCH

BENDING

MACHINE

MACHINE DIMENSIONS & WEIGHT

PART DIAMETER IS:

ROLL

ROLLS Øs

WORKING

MODEL

1,4xTR

3xTR

5xTR

10xTR

LENGTH

(TR)

(BR)

HEIGHT

LENGTH

WIDTH

HEIGHT

WEIGHT

POWER

B4/480/21

32mm

41mm

45mm

48mm

2100mm

480mm

440mm

1850mm

5900mm

2900mm

2800mm

29000Kg

30Kw

1.260"

1.614"

1.772"

1.890"

82"

18.898"

73"

232"

114"

110"

63945 lbs

40HP

B4/480/26

25mm

32mm

35mm

37mm

2600mm

480mm

440mm

1850mm

6400mm

2900mm

2800mm

32500Kg

30Kw

0.984"

1.260"

1.378"

1.457"

102"

18.898"

73"

252"

114"

110"

71665 lbs

40HP

B4/480/31

20mm

26mm

28mm

30mm

3100mm

480mm

440mm

1850mm

6900mm

2900mm

2800mm

36500Kg

30Kw

0.787"

1.024"

1.102"

1.181"

122"

18.898"

73"

272"

114"

110"

80485 lbs

40HP

B4/480/41

16,5mm

21mm

23mm

25mm

4100mm

480mm

440mm

1850mm

7900mm

2900mm

2800mm

44800Kg

30Kw

0.650"

0.827"

0.906"

0.984"

161"

18.898"

73"

311"

114"

110"

98785 lbs

40HP

1,4xTR

3xTR

5xTR

10xTR

B4/550/21

39mm

50mm

54mm

58mm

2100mm

550mm

500mm

1950mm

6200mm

3100mm

3000mm

38500Kg

37Kw

1.535"

1.969"

2.126"

2.284"

82"

21.654"

77"

244"

122"

118"

84895 lbs

50HP

B4/550/26

31mm

40mm

43mm

46mm

2600mm

550mm

500mm

1950mm

6700mm

3100mm

3000mm

42800Kg

37Kw

1.220"

1.575"

1.693"

1.811"

102"

21.654"

77"

264"

122"

118"

94375 lbs

50HP

B4/550/31

25mm

32mm

35mm

37mm

3100mm

550mm

500mm

1950mm

7200mm

3100mm

3000mm

47800Kg

37Kw

0.984"

1.260"

1.378"

1.457"

122"

21.654"

77"

283"

122"

118"

105400 lbs

50HP

B4/550/41

19mm

25mm

27mm

29mm

4100mm

550mm

500mm

1950mm

7700mm

3100mm

3000mm

57200Kg

37Kw

0.748"

0.984"

1.063"

1.142"

161"

21.654"

77"

303"

122"

118"

126130 lbs

50HP

1,4xTR

3xTR

5xTR

10xTR

B4/640/21

47mm

61mm

66mm

71mm

2100mm

640mm

590mm

2150mm

6500mm

3700mm

3500mm

49800Kg

75Kw

1.850"

2.401"

2.598"

2.795"

82"

25.197"

85"

256"

146"

138"

109810 lbs

100HP

B4/640/26

38mm

50mm

54mm

58mm

2600mm

640mm

590mm

2150mm

7000mm

3700mm

3500mm

55800Kg

75Kw

1.496"

1.969"

2.125"

2.283"

102"

25.197"

85"

276"

146"

138"

123040 lbs

100HP

B4/640/31

32mm

42mm

45mm

48mm

3100mm

640mm

590mm

2150mm

7500mm

3700mm

3500mm

62200Kg

75Kw

1.260"

1.654"

1.772"

1.890"

122"

25.197"

85"

295"

146"

138"

137155 lbs

100HP

B4/640/41

24mm

31mm

33mm

36mm

4100mm

640mm

590mm

2150mm

8000mm

3700mm

3500mm

74400Kg

75Kw

0.945"

1.220"

1.299"

1.417"

161"

25.197"

85"

315"

146"

138"

164055 lbs

100HP

1,4xTR

3xTR

5xTR

10xTR

B4/750/21

58mm

76mm

82mm

88mm

2100mm

750mm

700mm

2650mm

7000mm

4100mm

4000mm

71000Kg

90Kw

2.283"

2.992"

3.228"

3.465"

82"

29.528"

104"

276"

161"

157"

156555 lbs

120HP

B4/750/26

47mm

60mm

65mm

70mm

2600mm

750mm

700mm

2650mm

7500mm

4100mm

4000mm

81200Kg

90Kw

1.850"

2.362"

2.559"

2.756"

102"

29.528"

104"

295"

161"

157"

179050 lbs

120HP

B4/750/31

39mm

50mm

55mm

59mm

3100mm

750mm

700mm

2650mm

8000mm

4100mm

4000mm

92000Kg

90Kw

1.535"

1.969"

2.165"

2.323"

122"

29.528"

104"

315"

161"

157"

202860 lbs

120HP

B4/750/41

24mm

31mm

33mm

36mm

4100mm

750mm

700mm

2650mm

9000mm

4100mm

4000mm

112000Kg

90Kw

0.945"

1.220"

1.299"

1.417"

161"

29.528"

104"

354"

161"

157"

246690 lbs

120HP

RATED AT 36,000 PSI or 250N/mm² MATERIAL YIELD STRENGTH

AND ROLLING AT FULL USEFUL LENGTH (1.4; 3 &5xTR ARE W/PRE-BENDING; 10xTR IS ROLLING ONLY)

THICKNESS CAPACITY WHEN ROLLED

USEFUL

TOP & PINCH

BENDING

MACHINE

MACHINE DIMENSIONS & WEIGHT

PART DIAMETER IS:

ROLL

ROLLS Øs

WORKING

MODEL

1,4xTR

3xTR

5xTR

10xTR

LENGTH

(TR)

(BR)

HEIGHT

LENGTH

WIDTH

HEIGHT

WEIGHT

POWER

B4/480/21

38mm

49mm

53mm

57mm

2100mm

480mm

440mm

1850mm

5900mm

2900mm

2800mm

29000Kg

30Kw

1.496"

1.930"

2.087"

2.244"

82"

18.898"

73"

232"

114"

110"

63945 lbs

40HP

B4/480/26

30mm

38mm

41mm

44mm

2600mm

480mm

440mm

1850mm

6400mm

2900mm

2800mm

32500Kg

30Kw

1.181"

1.496"

1.614"

1.732"

102"

18.898"

73"

252"

114"

110"

71665 lbs

40HP

B4/480/31

24mm

31mm

33mm

36mm

3100mm

480mm

440mm

1850mm

6900mm

2900mm

2800mm

36500Kg

30Kw

0.945"

1.220"

1.300"

1.417"

122"

18.898"

73"

272"

114"

110"

80485 lbs

40HP

B4/480/41

20mm

25mm

27mm

30mm

4100mm

480mm

440mm

1850mm

7900mm

2900mm

2800mm

44800Kg

30Kw

0.787"

0.984"

1.063"

1.181"

161"

18.898"

73"

311"

114"

110"

98785 lbs

40HP

1,4xTR

3xTR

5xTR

10xTR

B4/550/21

46mm

59mm

64mm

69mm

2100mm

550mm

500mm

1950mm

6200mm

3100mm

3000mm

38500Kg

37Kw

1.811"

2.323"

2.520"

2.717"

82"

21.654"

77"

244"

122"

118"

84895 lbs

50HP

B4/550/26

37mm

47mm

51mm

55mm

2600mm

550mm

500mm

1950mm

6700mm

3100mm

3000mm

42800Kg

37Kw

1.457"

1.850"

2.008"

2.165"

102"

21.654"

77"

264"

122"

118"

94375 lbs

50HP

B4/550/31

30mm

38mm

41mm

44mm

3100mm

550mm

500mm

1950mm

7200mm

3100mm

3000mm

47800Kg

37Kw

1.181"

1.496"

1.614"

1.732"

122"

21.654"

77"

283"

122"

118"

105400 lbs

50HP

B4/550/41

22,5mm

30mm

32mm

34mm

4100mm

550mm

500mm

1950mm

7700mm

3100mm

3000mm

57200Kg

37Kw

0.886"

1.181"

1.260"

1.340"

161"

21.654"

77"

303"

122"

118"

126130 lbs

50HP

1,4xTR

3xTR

5xTR

10xTR

B4/640/21

56mm

72mm

78mm

84mm

2100mm

640mm

590mm

2150mm

6500mm

3700mm

3500mm

49800Kg

75Kw

2.205"

2.835"

3.071"

3.307"

82"

25.197"

85"

256"

146"

138"

109810 lbs

100HP

B4/640/26

45mm

59mm

64mm

69mm

2600mm

640mm

590mm

2150mm

7000mm

3700mm

3500mm

55800Kg

75Kw

1.772"

2.323"

2.520"

2.717"

102"

25.197"

85"

276"

146"

138"

123040 lbs

100HP

B4/640/31

38mm

50mm

53mm

57mm

3100mm

640mm

590mm

2150mm

7500mm

3700mm